check weighing machine
Discover the Benefits of Check Weighing Machines!
Are you looking to get more efficient in your weighing and counting tasks? Investing in a check weighing machine could be the answer! With WSL’s comprehensive guide to check weighing machines, you’ll learn the features and benefits of this valuable tool. Plus, we’ll help you choose the best one for your specific needs.
Configuration Instruction
- PLC adopts the German Siemens brand.
- Weight sensors adopt Toledo brand.
- Deceleration motor adopts a Taiwanese brand.
- Sensors adopt Omron and Sick brands..
- Low voltage electrical components adopt Schneider Electric from France or equivalent brands.
- Rollers and roller surfaces are made of stainless steel.
- The overall frame is made of carbon steel with a surface spray coating treatment.
Comprehensive List of Standard Specifications for Weight Check Machine
| Technical Specification | Value |
|---|---|
| Model | ZYJZ-30 |
| Detection Width | 500mm |
| Worktable Height | 620mm |
| Maximum Speed | 26m/min (can be designed according to production speed) |
| Weight Measurement | 30KG |
| Highest Precision | 20g |
| Detection Mode | Automatic alarm + Pneumatic rejection |
| Control Inspection | Within acceptable range, outside standard value triggers alarm and rejection |
| Machine Dimension | (L) 1485 (W) 1700 (H) 1400mm |
| Machine Weight | 280kgs |
WSL-30 Weighing and Rejection Check machine
A check weigher is an essential piece of equipment used in the manufacturing and packaging industry to ensure the accuracy of product weight. It is a precision measuring instrument that checks the importance of individual products in real-time during the manufacturing process or packaging procedure.
Doing so helps companies avoid costly fines, product recalls, and dissatisfied customers due to inaccurate weights.
Characteristics.
- It Utilizes a powered belt conveyor to the tabletop.
- Using high-quality weighing sensors from Toledo.
- Capability to store multiple recipe selections.
- Its optional configuration for multiple automatic rejection devices is available.
- Automatic alarm + pneumatic rejection.
- Use the three-color audible and visual alarm system.
- Control mode: PLC + touchscreen + standard control buttons + signal switch, with automatic/manual control modes.
- Troubleshooting can be easily performed by locating the fault point through the touchscreen.
- Suitable for exterior packaging weight inspection.
- Standard machine, parts readily available.
- It can be customized according to user requirements.
Exceeding your Expectations: Check Weighing Machine
Ensure your package is shipped with the perfect weight with WSL’s check weighing machine. Exceeding industry standards, our machine is built to weigh accurately and quickly. Our advanced LED display provides precise measurements down to the ounce so you can have the utmost confidence in your shipments.
2023 Professional Guide
What is a check weighing machine?
A check weighing machine is an industrial tool to ensure products have the correct weight. This is particularly important for industries that need precise product measurement and packaging levels. Check weighing machines are designed to monitor the weight of products at various stages in the manufacturing and packaging processes, making them a valuable asset for businesses concerned with quality control.
Used to Check the Weight
Check weighing machines are used to check the weight of packaged products before they are sent out to customers. This is important to avoid any losses from fat contents or complaints about underweight products. Businesses can use a check weighing machine to ensure product weights are consistent and accurate, ultimately improving customer satisfaction.
Accurate Check Weighing
Accurate check weighing is essential for businesses that want to avoid costly production errors. Quality control is paramount, especially in the food and pharmaceutical industries requiring precision measurement. A check weighing machine is an accurate and reliable tool that can help prevent mistakes and ensure quality products.
Target Weight and Acceptable Weight
A check weighing machine measures products against a target and acceptable weight range. The target weight is the desired weight of the product, while the excellent weight range is a margin of error around the target weight. If a product falls outside this good weight range, the machine will alert operators and take corrective action. This ensures that all products meet the minimum weight specifications required.
Features Needed for Weighing
A check weighing machine must have certain essential features for accuracy, efficiency, and reliability. These features include a powered belt conveyor to the tabletop, high-quality weighing sensors, and the capability to store multiple recipe selections. An automatic alarm and pneumatic rejection, a three-color sound and light alarm system, and mechanical/manual control modes are also necessary.
Weighing Modes Include Parts Counting
Check weighing machines can also include parts counting modes. This mode allows the device to count the number of products passing through it, and it can also be used in tandem with the weight measurement feature. Parts counting mode is handy for industries requiring large batches to be packaged, enabling businesses to monitor and control the number of packed products.
In conclusion, a check weighing machine is crucial for ensuring quality control in industries requiring precise product measurement. With features such as high-quality weighing sensors, automatic alarms, and parts counting modes, these machines help to increase efficiency, reduce costs, and improve customer satisfaction.
Why are stainless steel checkweighing scales useful?
Stainless steel checkweighing scales have become increasingly popular in various industries due to their numerous benefits. One of the main advantages of using stainless steel checkweighing scales is their durability and resistance to corrosion, making them ideal for use in environments with high moisture or chemical exposure. In addition, stainless steel is also easy to clean and maintain, ensuring that the scales meet strict hygiene standards.
Durability: Stainless steel is a highly durable material that can withstand harsh environments and frequent use without corroding or rusting.
Hygiene: Stainless steel is easy to clean and sanitize, making it ideal for use in food processing and other industries where cleanliness is essential.
Accuracy: High-quality stainless steel checkweighing scales, such as those made by Mettler Toledo, are designed to deliver accurate and consistent readings, ensuring that products meet weight specifications.
Versatility: Stainless steel checkweighing scales can be used for various applications, including percentage weighing and check counting.
Longevity: Due to their high durability, stainless steel checkweighing scales have a long lifespan, reducing the need for frequent replacements and saving money over time.
In summary, stainless steel checkweighing scales offer numerous advantages compared to other materials due to their durability, resistance to corrosion, and high-temperature tolerance. Using high-quality sensors from renowned brands such as Mettler Toledo ensures accurate and reliable measurement results. Other useful features found in checkweighing scales include percentage weighing and check to count, making them an essential tool for various industries seeking to maintain the highest quality standards.
What are the benefits of using a washdown checkweigher for food processing?
Using a washdown checkweigher for food processing can provide several benefits:
Hygienic: A washdown checkweigher is designed to withstand regular cleaning using high-pressure water jets, essential in food processing environments where hygiene is critical.
Accurate: This type of checkweigher delivers accurate and reliable readings proportional to the products being weighed.
Versatile: Washdown checkweighers can be used for weighing tasks such as portion and preset.
Easy to read: The red LED display ensures clear and easy readability, making it ideal for production line use.
Dynamic Weighing: Washdown checkweighers are capable of dynamic weighing, which means they can accurately weigh products even in motion.
Overall, a washdown checkweigher can help ensure consistent product quality, compliance with regulatory standards, and increased efficiency in food processing operations.
What should you look for in checkweigher scales?
When looking for checkweigher scales, here are some key factors to consider:
Accuracy: Checkweigher scales should be accurate and reliable to ensure that products meet weight specifications and regulatory standards.
Speed: The checkweigher scales should have a fast processing speed to keep up with the pace of production.
Weighing systems: Look for checkweigher scales that use high-quality weighing methods such as EMFR (Electro Magnetic Force Restoration) technology to deliver accurate readings.
NTEP certification ensures that the checkweigher scale meets legal metrology requirements in the United States.
Bench scales: For smaller-scale operations, they can be a practical option, as they are compact and easy to use.
Versatility: Checkweigher scales should be versatile enough to accommodate various product sizes and weights.
When choosing a checkweigher scale, it’s essential to consider your specific needs and requirements to ensure that the scale is the right fit for your operation.
How does a checkweigher improve efficiency on a production line?
A checkweigher can improve efficiency on a production line in several ways:
Ensuring weight is within standards: The check weigher ensures that products meet weight specifications, preventing underweight or overweight products from entering the market and avoiding penalties or recalls.
Quick, accurate checks: With fast processing speeds and high-precision weighing systems, checkweighers can conduct rapid and precise weight checks of products, saving time and reducing the likelihood of errors.
Real-time feedback for adjustments: Checkweighers provide real-time feedback on production line performance, making it possible to make swift adjustments if there are any deviations from target weights or other issues.
Minimizing product giveaways: Overfilling products can lead to unnecessary product giveaways, while underfilling can lead to customer complaints, negative feedback, and loss of business. Checkweighers can help minimize product giveaways by ensuring that the correct amount of product is dispensed in packaging and that all products are weighed according to specifications.
Using a checkweigher can help optimize production line performance, reduce waste,, and maximize profitability.
Frequently Asked Question
Q: What is a check weigher?
A: A check weigher is a machine used to ensure that the weight of a packaged product falls within specified limits. It is commonly used in industrial applications for quality control purposes.
Q: What is NTEP Certification for checking weighers?
A: NTEP Certification is a requirement in the US for any weighing device used in trade or commerce. It ensures that the scale has been tested and certified to meet the industry’s standards, providing accurate and reliable measurements.
Q: What are bench scales, and how are they used with check weighers?
A: Bench scales are smaller, more portable weighing devices for smaller packages or materials. When used with a check weigher, they can display the weight of a product as it passes over the conveyor, allowing for quick adjustments to maintain accuracy.
Q: What is 304 stainless steel, and why is it used in check weighers?
A: 304 stainless steel is a high-quality, food-grade material that is resistant to corrosion and can withstand exposure to harsh environments. It is used in check weighers for its durability and hygienic properties, making it ideal for food production facilities.
Q: What is electromagnetic force restoration, and how does it improve accuracy in check weighers?
A: Electromagnetic force restoration is a technology used in check weighers to balance the product’s weight. It uses a magnetic field to counterbalance the importance of the product, ensuring accurate measurements even when the product is in motion.
Q: What are the benefits of using stainless steel checkweighers in a washdown environment?
A: Stainless steel checkweighers are ideal for use in washdown environments because they are resistant to corrosion and can withstand exposure to water and cleaning agents. This makes them easier to clean and maintain, ensuring accurate weighing over time.
Q: What is NSF certification, and why is it essential to check weighers in food production?
A: NSF certification is a standard used in the US to ensure that a product meets specific health and safety standards. When a check weigher is NSF certified, it has been tested and approved for use in food production facilities.
Q: What is a watertight checkweighing scale, and why is it useful?
A: A watertight checkweighing scale is a device that is designed to be completely waterproof. It is helpful in environments where the check weigher is likely exposed to moisture or other liquids, ensuring accurate weighing even in wet conditions.
Q: What are some industrial applications for checking weighers?
A: Check weighers are commonly used in food production, pharmaceuticals, and manufacturing industries to ensure quality control and compliance with industry standards.
Q: What is the function of a digital keypad in a check weigher?
A: The digital keypad is used to input weight limits and other settings into the check weigher’s software. It allows quick and easy adjustments to be made to the machine, ensuring accurate weighing and proper operation.