Side Push Carton Packing Machine
Get the Expert Guide to Side Push Carton Packing Machines!
Do you need to know more about side push carton packing machines? WSL has the expert guide for you. With this comprehensive guide, you’ll learn everything from the basics of operation and maintenance to advanced troubleshooting techniques and other essential information.
Main configurations
- Pneumatic components adopt Yadeke from Taiwan.
- PLC adopts the German Siemens brand.
- Contactors and switches are sourced from Schneider Electric in France.
- Photoelectric sensors are sourced from Omron in Japan or Sick in Germany.
- Touchscreen adopts the German Siemens brand.
Push side carton filler machine
Comprehensive List of Standard Specifications for cartonator packing machine
| Technical Specifications | Value |
|---|---|
| Model | ZYZX-01CTB |
| Inner Box Range | L50-120mm* W40-60mm* H10-120mm |
| Carton Range | L250-550mm* W250-400mm* H150-300mm |
| Carton Packing Speed | 200-300 cartons/hour (carton/h) |
| Packing Opening | 1set/1set |
| Machine Dimension | (L) 1100 (W) 1600 (H) 1500mm |
| Power | 380V, 50/60Hz |
| Air Supply | 5-6kg/cm2 460L/min |
| Machine Weight | 550kgs |
WSL-01CTB Side Push Carton Packing Machine
A Side Push Carton Packing Machine is a cutting-edge packaging solution that automatically arranges and groups products into layers and combinations according to customer packing arrangement requirements.
This advanced machine simplifies the packaging process with its innovative features and capabilities.
Key Features
- According to customer packing arrangement requirements, Automatically arrange and group products into layers and combinations.
- The pre-packing equipment automatically opens and positions the side flaps of the carton to ensure smooth packing without any concerns of jammed boxes.
- Broad applicability, capable of accommodating various specifications for product packing
- Control mode: PLC + touchscreen + standard control buttons + signal switch, with automatic/manual control modes.
- Troubleshooting can be easily performed by locating the fault point through the touchscreen.
- This machine suits pharmaceuticals, food, cosmetics, and other light industries.
Exceeding Your Expectations: Cartonator Packing Machine
The latest innovation from WSL – the revolutionary Cartonator Packing Machine! It’s designed to exceed your expectations with its advanced features, including an optimized packing process, precise product orientation, and superior quality control.
2023 Professional Guide
What is a carton-packing machine?
A carton-packing machine is equipment used in pharmaceuticals, food, cosmetics, and other light sectors to pack products into cartons. These machines offer a fast and efficient way to package products, reducing labor costs and increasing production efficiency.
How does a carton-packing machine work?
A carton packing machine automatically arranges and groups products into layers and combinations according to customer packing arrangement requirements. The pre-packing equipment opens and positions the side flaps of the carton, ensuring smooth packing without any concerns about jammed boxes. The machine can accommodate various specifications for product packing and achieve product sorting and filling in the same workstation.
What are the different types of carton-packing machines?
There are several carton-packing machines, including horizontal cartooning machines, vertical cartoning machines, and wrap-around cartooning machines. Horizontal cartooning machines are the most common and are primarily used for packing products horizontally, while vertical cartoning machines are used vertically. Wrap-around cartooning devices are used for packing products with irregular shapes.
What are the components of a carton-packing machine?
Several components comprise a carton packing machine, including the infeed conveyor, carton magazine, product loading area, product grouping positioning area, and carton sealing area. The control mode combines PLC, touchscreen, standard control buttons, and signal switch with automatic/manual control modes. Troubleshooting can be easily performed by locating the fault point through the touchscreen.
What materials can be packed using a carton packing machine?
Carton-packing machines can pack various materials, including pharmaceuticals, food, cosmetics, and other light industries. The devices can pack products of multiple sizes and shapes, including bottles, jars, tubes, and bags. The pre-packing equipment’s versatility means that carton-packing machines can pack solid and liquid materials. In conclusion, carton packing machines are essential in packaging, as they ensure that products are well-filled with minimal waste and maximum efficiency.
Why do I need a carton-packing machine?
In today’s fast-paced business environment, manufacturers worldwide seek ways to optimize their production processes. One of the crucial aspects of streamlining production is the automatic packaging of products. A carton-packing machine is designed to automate and maximize carton-packaging by eliminating human error and the manual labor required.
What are the benefits of using a carton-packing machine?
Automated packaging offers numerous benefits, including lower production costs, increased productivity, and enhanced product quality. Using a carton packing machine ensures efficiency and accuracy in the packaging process, reduces waste and product damage, and leads to faster output. Additionally, it saves labor costs for businesses by automating the processes.
What are the disadvantages of manual packaging?
Manual packaging can be time-consuming, requiring much human intervention, and costly regarding labor, packing material, and wasted products. Manual packaging also increases the risk of human error, leading to mistakes in product placement and insufficient packaging.
How can a carton-packing machine increase my productivity and efficiency?
A carton packing machine helps increase productivity and efficiency by automating the packaging process, which can reduce production time while saving costs and reducing the number of employees needed and the time required for packaging manually. It enables precise product placement within the packaging material, ensuring accurate and consistent packaging, and reduces product damage levels during packaging and shipping.
How can a carton packing machine improve my product’s packaging quality?
Carton packing machines reduce the risk of human error and inconsistency resulting from manual packaging, which can affect product quality. Automated packaging also ensures precise and accurate product placement, minimizes material wastage, saves costs related to transport, and reduces the risk of product damage.
What is the ideal throughput of a carton-packing machine?
The ideal throughput of a carton packing machine varies depending on factors such as the product’s type, size, and packaging speed required. However, a high-performance carton-packing engine typically handles up to 30 boxes per minute. This high speed ensures that businesses meet their production targets and enhance competitiveness. Furthermore, this type of machine has broad applicability, allowing it to handle different packaging materials and specifications.
How do I choose a suitable carton-packing machine?
Choosing a suitable carton packing machine can be daunting, given the vast array of options. However, considering some factors, you can select the eligible carton-packing device that suits your requirements.
What factors should I consider when choosing a carton-packing machine?
Before selecting a carton packing machine, you must consider several factors, such as the volume of your production, the type of products you want to pack, the available space in your factory, and how fast you want to pack your products. The machine’s efficiency, accuracy, and adaptability to your specific needs would be best.
What are the different sizes and configurations available for carton packing machines?
Carton packing machines come in various sizes, from small desktop models to large, fully automated machines capable of handling high production volumes. Carton-packing machines are available in different configurations, such as semiautomatic, automatic, fully automatic, or robotic. Depending on your product’s shape and size, you can choose between horizontal or vertical carton packing machines.
What are the different sealing and closure options for carton packing machines?
Carton packing machines can seal and close cartons in various ways, including hot melt glue, tape, strapping, and folding. Hot melt glue is the most commonly used sealing method, providing a secure and reliable seal. Tape is also an effective sealing method widely used to close shipping cartons.
What are the costs associated with a carton-packing machine?
The cost of a carton-packing machine depends on several factors, including its size, automation level, and production capacity. Entry-level machines cost around $10,000, whereas fully automated machines capable of handling high production volumes cost upwards of $100,000.
How can I integrate a carton-packing machine into my production line?
Integrating a carton-packing machine into your production line requires careful planning and consideration. It is essential to ensure that the device fits seamlessly into your workflow and can handle the volume of products generated by your production line. Additionally, you may need to modify your existing production line to accommodate the new machine and optimize your workflow. Before integrating a carton packing machine, consult an expert who can provide the best advice tailored to your production line’s needs.
Where can I buy a carton-packing machine?
Carton-packing machines can be purchased from various sources, including manufacturers, distributors, and online retailers. The best option will depend on your specific needs and budget. Choosing a reputable supplier with proChoosing-quality products and excellent customer service is essential.
What are the top manufacturers of carton packing machines?
There are many manufacturers of carton-packing machines, but some of the most highly regarded include Bosch, Sidel, Tetra Pak, and Krones. These companies are known for their innovative technology, high-quality equipment, and commitment to customer satisfaction.
What are the different options for buying or leasing a carton packing machine?
There are several options available for purchasing or leasing a carton packing machine. Buying the equipment outright is the most traditional option, but leasing may be a more cost-effective solution for businesses with limited budgets. Additionally, some manufacturers offer rental options for short-term projects or seasonal operations.
What is the typical price range for a carton-packing machine?
The price range for a carton packing machine can vary widely depending on factors such as capacity, features, and brand. However, machines typically range from $50,000 to $250,000.
What is the level of technical support and customer service offered by carton packing machine suppliers?
The level of technical support and customer service varies among different suppliers. When considering a supplier, looking for one that offers comprehensive technical support, including installation, maintenance, and repair services, is essential. Additionally, look for a supplier that prioritizes customer service and is responsive to inquiries and concerns.
What are some common mistakes to avoid when buying a carton-packing machine?
One common mistake to avoid when purchasing a carton packing machine is choosing a supplier based solely on price. When deciding, it’s essential to consider factors such as quality, reliability, and after-sales support. Additionally, thoroughly research the machine’s capabilities and specifications to ensure it meets your production needs. Finally, don’t hesitate to ask questions and seek advice from industry experts to ensure you make the best decision for your business.
Frequently Asked Question
Q: What is a carton packing machine?
A: A carton packing machine is a packaging machine that is designed to fill, form, erect, and seal cartons for various types of products.
Q: What type of products can a carton packing machine package?
A: A carton packaging machine can package various products, including consumer goods, food and beverage products, electronic items, and more.
Q: What are the benefits of using a carton packing machine?
A: The benefits of using a carton packing machine include increased productivity, reduced labor costs, more efficient use of materials, and improved product quality.
Q: What types of carton packaging machines are available?
A: There are several types of carton packaging machines available, including tray and wrap-around packaging machines, cartons, and box packing machines.
Q: What is the difference between mechanical and electronic carton packaging machines?
A: Mechanical carton packaging machines use mechanical components and tools to package products, while electronic devices use electronic components and controls.
Q: How does a carton packaging system work?
A: A carton packaging system works by automatically filling and sealing cartons. The cartons are typically formed from flat blanks, folded, and erected into a box shape. The product is then placed in the carton, which is sealed using adhesive, tape, or other sealing methods.
Q: What is secondary packaging?
A: Secondary packaging is the packaging used to group multiple primary packages for shipping or storage. Examples of secondary packaging include shipping containers, cardboard boxes, and pallets.
Q: What should I consider when choosing a carton packaging machine?
A: When choosing a carton packaging machine, you should consider factors such as the throughput, the type of product being packaged, the required level of automation, and the overall cost of the system.
Q: Can a carton packaging machine be customized for specific needs?
A: A carton packaging machine can be customized to meet specific requirements, such as packaging unique product shapes or sizes or incorporating specific automation features.
Q: Who are some of the leading manufacturers of carton packaging machines?
A: Some of the leading manufacturers of carton packaging machines include X, Y, and Z. These companies offer a range of solutions for various types of packaging needs.