Visual Inspection System for Gloves
Visual Inspection System (1)
- Option 1: Double Former Production Line
- 12-Camera Program: This advanced system can detect defects in the detection area, including:
- Damage
- Oil stains
- Excess material
- Efficiency: When the production line is stable, the removal rate can be controlled at about 1% of the glove output. If the production line experiences abnormalities, the system will issue an alarm in real time.
Online visual inspection system for nitrile gloves
| Defects Type | Inspection Standard | Detection Rate | Misjudge Rate | False Negative Rate |
|---|---|---|---|---|
| Breakge (R> 10mm) | >99.99% | s0.01% | ||
| Breakage | Breakge (3mm| >99.95% | <0.05% | | |
| Breakge (R <3mm) | >99.9% | 0.5% | <0.1% | |
| 0il/Dirty Pot (R> 10mm) | >99.98% | <0.02% | ||
| 0il/Dirty Pot | oil/Dirty pot (3mm | >99.9% | 0.2% | s0.1% | |
1. Be able to detect the defects found by the line marking personnel in the detection area, including damage, oil stain, excess material, etc. When the production line is stable, the removal amount can be controlled at about 1% of the glove output. If the abnormal production line increases rejection per unit time, the equipment will give an alarm in time.
2. It can detect bumps with a diameter of more than 1 mm and oil stains and black spots with a color of more than 0.5mm in the detection area.
3. Combining deep learning and visual simulation algorithms is used for analysis and calculation.
4. The detection accuracy is much higher than manual detection, and the size of detected defects can be adjusted according to needs.
Glove Viusal Inspecting Tester
Visual Inspection System (2)
- Option 2: Single Former Glove Production Line
- 6-Camera Solution: This system is capable of detecting:
- Light oil stains with a diameter of more than 5mm, easily visible to the naked eye.
- Oil stains and black spots with a diameter of more than 1mm that are dark in color.
- Customizable Accuracy: Detection accuracy can be manually adjusted, and higher precision can be customized.
- Specialized Detection: The system can identify tears in the glove wrist and holes caused by the automatic glove molding machine.
Six camera schemes in single hand former production line can detect the tear of the glove wrist and the hole caused by the full automatic glove molding machine’s mouth.
| Name | Detection rate of oil stains, black spots and impurities | Damage detection rate | Misjudgment rate | Note |
|---|---|---|---|---|
| Single former glove production line, 6 camera solutions | >97% | >98% | <0.5% | WSL independent research and development, completely independent intellectual property rights software |
1. Detection rate of serious defects = detected number of severe defects/actual number of serious defects within unit time *100%.
2. Detection rate of major defects = detected number of significant defects/actual number of major defects *100%.
3. False detection rate = qualified products picked per unit time/output per unit time *100% (excluding interference factors of hand mold).
4. The detection area is below the root of the palm finger.
5. Because part of the black spots are rolled into the edge and cannot be photographed, the black places on the border are not detected.
Installation Requirements for the Visual Inspection System
To ensure optimal performance, the following installation requirements must be met:
Environment:
- The installation area should be dry, free of water, oil, and stains, with good ventilation.
- The working environment temperature should not exceed 50℃.
Installation Site:
- The system should be installed between the stripper and the counting machine.
- Space Requirement: A distance of approximately 4.5m is needed after the stripper and before the counting machine.
Rail Requirements:
- The distance between the fingertips of the index finger in the two hand molds on the AB surface should be controlled within 550mm.
- The buyer must install the guide rail and ensure that the hand mold does not flip after being supported by the guide rail.
Electricity Demand
- Voltage: 220V (Fluctuation of ±5%)
- Frequency : 50Hz(Fluctuation of ±5%)
- Grounding:＜4Ω
Exceeding Your Expectations: Visual Inspection System
At WSL, we are committed to providing tools that ensure your success. Our Visual Inspection System is the ultimate solution for testing and measuring glove performance. With precision and accuracy that exceed industry standards, you can trust that your gloves will meet the highest quality requirements every time.
What is Visual Inspection System？
A Visual Inspection System is a specialized piece of equipment designed to detect defects in gloves used in manufacturing. It ensures that gloves meet specific safety standards and are of high quality. By identifying common defects like damage, oil stains, and excess material, the system ensures stable manufacturing processes and protects both workers and end-users from contamination and other risks.
The Basics of Visual Inspection
- Purpose: Identifies defects, checks for inconsistencies, and ensures gloves meet safety standards.
- Technology: Utilizes visual simulation algorithms and deep learning techniques for accurate and quick defect detection.
- Capabilities: Analyzes glove texture, thickness, and color coding to identify imperfections.
Why is Testing the Integrity of Gloves Important?
Testing glove integrity is essential to:
- Ensure safety standards are met.
- Protect workers from injuries or infections caused by defective gloves.
- Prevent accidents, contamination, and risks in industrial and healthcare settings.
How Does a Visual Inspection System Work?
- Detection: Uses high-tech cameras, sensors, and algorithms to identify defects such as oil stains, black spots, excess material, and bumps.
- Data Analysis: Collects and analyzes data against safety standards.
- Alarm System: Alerts operators to abnormalities in the production line, preventing accidents and identifying faults.
A reliable Visual Inspection System is critical for ensuring glove quality and safety. With advanced features like deep learning, RFID technology, and wireless communication, these systems improve production efficiency, ensure compliance with industry standards, and protect both workers and end-users. Investing in a Visual Inspection System is a smart choice for any glove manufacturing business.
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Frequently Asked Question
Q: What is a Visual Inspection System?
A: A Visual Inspection System detects defects in gloves and sleeves used in manufacturing processes, including isolators and RABS (Restricted Access Barrier Systems). It ensures product quality and compliance with safety standards in industries like pharmaceuticals.
Q: Why is it essential to test glove integrity?
A: Testing glove integrity ensures safety and compliance. Defective gloves can cause contamination, product recalls, and harm to consumers or workers. A reliable Visual Inspection System identifies defects early to prevent these risks.
Q: What is a glove leak tester, and how does it differ?
A: A glove leak tester focuses on detecting leaks in gloves and sleeves used in isolators or RABS environments. It is a specialized type of Visual Inspection System designed to maintain sterility and safety.
Q: What does a Visual Inspection System consist of?
A: A Visual Inspection System includes high-tech cameras, sensors, a wireless testing system, and a user-friendly interface. It integrates with production lines to detect defects and analyze data in real time.
Q: How does a Visual Inspection System work?
A: The system uses cameras and sensors to inspect gloves for defects like oil stains, black spots, tears, and texture inconsistencies. It collects data, analyzes it against safety standards, and alerts operators to abnormalities.
Q: What is a glove and sleeve testing apparatus?
A: A glove and sleeve testing apparatus secures gloves and sleeves for testing. It inflates them with air or gas, applies pressure, and detects leaks or flaws. The system displays results in real time for review.
Q: What is the process for testing glove integrity?
A: The process involves securing gloves or sleeves onto the testing apparatus, inflating them with air or gas, and monitoring pressure decay to identify leaks or defects. Operators review the results on the system interface.
Q: How often should glove testing be performed?
A: Perform glove testing at intervals specified by the manufacturer or as required by industry standards and regulations. Regular testing ensures consistent quality and safety.
Q: Is the Visual Inspection System compliant with industry standards?
A: Yes, the system meets industry standards and regulations, including ISO and FDA guidelines. It ensures reliable and compliant testing for gloves and sleeves.
Q: Is the Visual Inspection System easy to use?
A: Yes, the system is user-friendly and automated. Operators can easily input testing parameters and view results in real time using the HMI (Human-Machine Interface). Minimal training is required.
Our Contact Details
Live, 24-Hour Customer Support
Real support from real people. Our dedicated team is available around the clock via live chat and email to assist you with setup, troubleshooting, or any questions you may have about our Visual Inspection Systems. We’re here to ensure your experience is seamless and stress-free.
Your Satisfaction, Our Priority
We’re committed to providing exceptional products and service. If something isn’t right with your Visual Inspection System, we’ll make it right—because your trust and satisfaction are what drive us.
- Room A717, No.1-7, Lane 1356, Xinyuan Road, Minhang District, Shanghai
- +86 13838341762
- AnitaChew@shwsl.com